Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, Main and Connecting Rod Bearings and Guideline For Reusable Parts and Salvage Operations, SEBF8041, Specifications for Crankshaft in Caterpillar Engines. EC-6TW. Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. Fuel pressure is running 63 psi at idle and around 90 psi at high idle. This manual is printed by the Caterpillar print shop so you can be sure the . This merger wasnt quite enough to increase finances, however. cat 3406e running roughilovekickboxing closed suddenly. I give my express consent authorizing TruckersReport and its, General Technologies Corp. GTC605 Fuel Injection Analyzer. You should still always be careful when ordering parts, however, and make sure that you get parts with the correct part number. 34. Sort of like it is only running on a couple of cylinders. i have a 95 pete 3406e cat losing power & dies check fuel filters 3/4 full, . Your Caterpillar account is the single account you use to log in to select services and applications we offer. Fuel injection pumps (5) send some fuel to the cylinders during injection. 12. Cover for high idle stop and low idle stop. Timing pin in storage position. The 3406Es have holes in the block as an optional way to check oil level, which are stoppered with rubber plugs. UNIDADE 1: VRZEA PAULISTA/SP. 5+ Years, Please select ALL of your current, valid drivers licenses. 3406E and 3456 Industrial Engines Connecting Rod Bearing Journal, 3406E and 3456 Industrial Engines Vibration Damper, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test, 120.650 0.020 mm (4.7500 0.0008 inch), 120.015 0.020 mm (4.7250 0.0008 inch), 119.380 0.020 mm (4.7000 0.0008 inch), 129.891 0.013 mm (5.1138 0.0005 inch), 130.526 0.013 mm (5.1388 0.0005 inch). 22. Check valve. Position for measurement of fuel pressure in housing. 1 Year Impressum For the dial indicator on the cam, is it just a matter of pulling 3/4 Jake off and rockers, setting up the dial (I have a magnetic one), and having someone bar the engine? P200010. Cat technology and services give you the edge you need for success. Remove the nuts and spacers (1), and remove exhaust, Illustration 1 g00284845 Typical example (1) A thin film of 2P-2333 High Temperature Sealer is applied to the outside diameter of the male end of, Remove & Install Rocker Arm & Shaft Assemblies Start By: a. remove the valve cover(s) Valve rocker arms (1) and unit injector rocker arms (2), Remove & Install Valve Cover Base Start By: a. remove valve covers 1. Fuel injection pump. Position for oil pressure shutoff (attachment). 23. : 4.7m Transport length: 9.01m. what might . I Need CDL Training From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. All parts listed to fit these manufacturers' models are replacement aftermarket parts. After a few years, this rubber will harden, which can cause oil leaks as well. This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. Sorry this is so long but I'm having a problem with a 3406E 5EK engine. Okay, okay, you have seen this one in our spotlight on the C15 too, but we promise that its worth repeating. Just like the rebuild kit above, this guy is made in an ISO certified facility, so the quality is guaranteed. 32. Dont worry, we can. Sorry this is so long but Im having a problem with a 3406E 5EK engine. Fuel injection pump. Find insightful analyses in cooperation with experts from both industries. Did you run return into a bucket and look for a lot of bubbles in the return? Transfer pump drain. Now with the three injectorsdid you ever have them tested to see if the remans we're actually bad? If the truck runs. I replaced the injector orings and the the internal injector harness (leaked oil through the pins). 20. Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by JCMtrans, Jun 2, 2019. For example, the 3406E marine engine uses only three of the six cylinders during cold mode operation. Took it to an expirienced cat mechanic. There is never any smoke either. 28. not get any results. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, NewP200010Okay, okay, you have seen this one inour spotlight on the C15too, but we promise that its worth repeating. Wheel Loaders Bell Passage (to transfer pump inlet). If you would try before you start the truck in the morning pump the priming pump up then start the truck this will tell us if it is an issue with the fuel bleeding off causing the rough idle. I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. Sponsors, Facebook He Checked the advance and said it was fine.He changed the gov springs so it would turn 2200 no load. The first big step in recovery was that Caterpillar began making diesel engines, which debuted in 1931. Doosan at SaMoTer - Italian Premiere of New DEVELON Brand, engcons new 2023 catalogue, with even smarter products to change the world of digging, Trackunit brings site-focused approach in fresh downtime drive. Cold ambient air temperatures and cold engine coolant temperatures also contribute to inefficient combustion. (Retarded timing is used to help improve starting capabilities, decrease noise or lower engine emissions.). Without your consent employers will not be able to contact with job offers, would you like to opt-in now? If you want to get the same turbo for even less money, we offer aremanufactured versionof it too. To enable this feature, you must accept the use of targeting, functional, and performance cookies. Feb. cat 3406e running rough . It has had a choppy lope to it ever since built it, now it seems to have a miss. I'm sure this has been my problem all along. Will setting the trim codes to all one code make it run smoothly or should I set them per injector label? Priming pump. The fuel in the housing is the supply for the injection pumps and the lubricant for all the moving parts in the housing. Treating with STICTION ELIMINATOR will clear out all of the stiction gumming your injectors. As you were browsing something about your browser made us think you were a bot. 3 Years Caterpillar OEM Solutions provide partial machine configurations, including bare chassis, systems and first-fit components, to create specialty machines and unique equipment to meet your project needs. Also set the trim codes and no change there either. Dec 11, 2011. 3406E. Is the smoke issue new or has it been doing this. Attachments vary among different engine models. Construction machinery Rumor has it that Caterpillar skipped the D in the series, because their Marketing department pointed out that there were too many negatives that could be associated with the letter D. In the series, the A and B were completely mechanical, and the C was mostly mechanical with an electrically-controlled fuel pump, depending on the year it was produced. About a century and a half ago, steam tractors were used as the primary tool in agricultural development. Caterpillar 3406E Engine Specifications Fuel: Diesel Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve Caterpillar 3406E Serial Numbers and Casting Numbers Or view the PDF here. My intake temp sensor is new by the way. it will smooth out after about 15 seconds but sometimes its shuts off instead of running. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. Are you curious about your Caterpillar 3406E diesel engine? (GOOD USED/ RUN TESTED/ FULLY INSPECTED) 1994 Caterpillar 3406E Diesel Engine (40PIN), Serial # 5EK15882, AR # 1111463, 475 HP @ 1800 RPM, 14.6L, Short Block # 0R9208, TEST RUN . This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. While this is effective, it gets expensive when you have 18 of them in an engine. What will that new or used Cat machine cost you? Use with engine serial code prefixes of 8YS, 9NS, 5DS, 1LW. Privacy | 33. C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. Linked In. 3406E and 3456 Industrial Engines - Main Bearing Journal Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, "Main and Connecting Rod Bearings" and Guideline For Reusable Parts and Salvage Operations, SEBF8041, "Specifications for Crankshaft in Caterpillar Engines". White smoke is typically not as much of a problem with electronically governed engines as it is with mechanically governed engines. I wouldn't let the parts room send the cores in until I was done so I still have them and I have considered swapping them as well. I think you replaced the fuel pressure regulator when had the rough running after overhaul. Are you setting the trim codes on the injectors? The 3406E was one of the best engines that Caterpillar produced. Originally Posted July 28, 2017; Edited December 5, 2019. The pistons are manufactured using computer controlled machining for the most precise specifications. For a better experience, please enable JavaScript in your browser before proceeding. Your email address will not be published. The products below may not be the right product for your specific engine. 31. Cookie opt-out I will do that first thing in the morning. Fuel can go from the housing in three ways. SLEEVE METERING FUEL INJECTION PUMP This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. Your email address will not be published. Fleet management is not a one-size-fits-all process. Was the head checked during the overhaul? Bleed valve. Wether you are a dealer or end user, LECTURA can guide you to the right direction. Cover for housing. Here is cool tool I keep going back in forth over to help diagnose injector issues. The 3406Es are also known to have pretty bad oil leaks, especially from the rear structures and flywheel housing. Rather than issue a recall, Caterpillar handled the crankshaft problem as they came up, and has been pretty good about replacing the defective ones when a problem is reported. Using different pistons to increase the compression ratio or altering the opening and closing of valves can reduce white smoke, too. Find videos, downloads and more to help you keep your Cat On-Highway Truck Engine running strong. Note: If file(s) are missing from the .zip download then the file type is not supported by bulk download. 2 Years Please review and provide any missing information. Caterpillar first began producing the 3406E in 1993. It meets all of the exact specifications for Caterpillars original turbocharger (and by that we mean the manufacturer that made that turbocharger for Caterpillar), but it only costs a fraction of the price. Would you like to do that now? and Google Privacy Policy at It may be best to take the vehicle to a professional, depending on how good you are with your vehicles electrical system. I was just about ready to try the remaining 3 injectors but I took the truck out for another drive and the crankshaft decided to let go. I pulled the pan and inspected it from the bottom side and found everything looking like it should. This strategy can advance the fuel injection timing even when the rpm is low, or make the engine run on a portion of the cylinders until the engine is warm. 5. the numbers are on top of the injector I can't remember if they are on the solenoid or the top of the plunger where the rocker arm sits, you do not need a file from a cd or from cat those are only on accert and newer have you monitored all your ecm inputs from your ecm as far as boost, fuel temp, atmospheric press,,etc. Do you have any smoke when it is cutting out or missing? The output of the transfer pump goes into housing (15). 17. The forged casting also has a secret sauce with more nickel than your standard cylinder head, which adds more strength and durability. But dont worry - the rest of our kits are just as awesome. Of the products we offer for the 3406E, the ones below are some that are popular with our customers. Copyright 2023 Highway and Heavy Parts. In no way is it implied that the products listed to fit these manufacturers models are original equipment parts, rather they are replacement aftermarket parts and accessories. Hi ! We collect current deals from many sources about Wheel Loaders.Find first rate deals on often visited classified websites showing second hand Wheel Loaders to buy in many countries. These giant tractors worked great in most areas of the United States, except for way out West. Eaton is an intelligent power management company dedicated to improving the quality of life and protecting the environment for people everywhere. I had also ran a clear line directly off of the pump into a jug of fuel along with the return line and let it run a while to eliminate possibility of bad fuel, air in fuel and fuel restriction problem. Call our ASE Certified Technicians at 844-304-7688, orrequest a quote online. Browse our inventory of new and used Caterpillar 3406E Engine For Sale near you at TruckPaper.com. From unique design to proven results, Cat filters and fluids deliver industry-leading protection for your Cat equipment. A fuel sample was taken but I havent gotten the results back yet. You see, remanufactured injectors are pretty amazing, and most of the parts of them are actually new. When the engine is running, transfer pump (18) pulls fuel from fuel tank (10), through fuel filter (11), and into channel (12) behind cover (30). He didn't say (and shame on me for not asking) was how it did in a hard pull. Loosen the two nuts and remove connector (2) from electronic unit injector, Remove & Install Valve Covers Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, Illustration 1 g01431260 Typical Example Illustration 2 g00285630 Tightening Sequence For Valve Cover And Base Note: Apply 4C-4030 Thread Lock Compound to the bolts that, Illustration 1 g00859782 (1) Valve rocker arm assembly (2) Valve lash Inlet valves 0.38 0.08 mm (0.015 0.003 inch) Exhaust valves , Illustration 1 g00287811 (1) Ball (2) Diameter of rocker arm shaft 40.000 0.010 mm (1.5748 0.0004 inch), 3406E and 3456 Industrial Engines Turbocharger, 3406E and 3456 Industrial Engines Exhaust Manifold, 3406E and 3456 Industrial Engines Rocker Arm & Shaft Assemblies, 3406E and 3456 Industrial Engines Valve Cover Base, 3406E and 3456 Industrial Engines Valve Covers, 3406E and 3456 Industrial Engines Valve Mechanism Cover, 3406E and 3456 Industrial Engines Valve Mechanism, 3406E and 3456 Industrial Engines Rocker Shaft, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. There are no codes present and when you do a cylinder cutout test on the injectors you cant tell which cylinder is the culprit because they all have the same amount of change to the engine when shorted out individually. I assume you already sent the three injectors back for cores you had already replaced so there is no chance of swapping them with the other three old ones in motor ok so now that all the easy stuff has been shot down how about the ground on the head? These include jacket water or block heaters, and inlet air heaters. It was replaced by the C15, which was similar in parts and horsepower. SLEEVE METERING FUEL PUMP You will need a scan tool to properly diagnose this.The hardest to diagnose is an intermittent miss. 4 Years To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. 21. I wouldn't do a timing cal on a test ECM. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. In CDL School Now as the primary tool in agricultural development. CONSTANT BLEED VALVE I had one do the same thing about a year ago. Our ASE Certified Technicians are here to help you get the best parts for your engine! 5. I have monitored the sensor readings and can't see anything that looks off. Notice: Every data listed is verified by LECTURA Specs team experts. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. From the channel, the fuel goes through check valve (13) into the bottom of priming pump (4), through the priming pump, out check valve (14) and into passage (34) in the housing. I really think you should try the other injectors. Eaton Weatherhead H24306 Braided hose ID 0.38 Inch OD 0.5 Inch Length 50 Foot. Eaton Industrial Hose H27506BK-600R ID 0.38 OD 0.625 600Foot. Inlet for lubricating oil for automatic timing advance unit. Finally, refer to your engine's operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. This strength and reliability is especially important in pistons, as they are the heart of the engine and have intense demands put on them. There were no broken or bent oilers, broken crank or other apparent problems. Discover other Eaton products and accessories built to enhance this product. Please try a current version of an alternate browser (i.e. Fuel ratio control. This is because fuel injection timing is controlled by software rather than mechanical devices. It continually runs this way and is not intermittent. I have also shorted them all out except for one leaving it to run on one cylinder and you still cant tell. In 2008, upcoming environmental standards caused them to exit the on-highway diesel engine market, which had only ever lead to a small portion of their sales anyway. I do know a guy that drove his truck from Arizona to Nebraska with a broken crank who just thought he had an injector going bad. Apparently cat had a problem with intake manifold temp sensors and running rough in the early years but this one does not fall into that category. 1-5 Months Caterpillar 3406E/C15 Fuel Injector, RemanufacturedP016881RAt this point in time, the majority of fuel injectors out there for older engines are remanufactured. Harrisburg, Pennsylvania 17112. Various attachments are available to shorten the time it takes for the engine to reach operating temperature by heating the coolant or the inlet air. Want more info on your ESN? A like-new machine with a like-new warranty and a new serial number, all at a fraction of the cost of a comparable new machine. After Caterpillar completely took over the construction market, the company began branching out in the late part of the 1900s.
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